Filling systems for construction chemicals

Robust filling processes for construction chemical products

A wide range of products with consistencies ranging from liquid to pasty are processed and filled in the construction chemicals industry, including bitumen, primers, dispersions, additives, resin systems, and other construction chemical products. Depending on the application, these products can differ significantly in viscosity and flow behavior as well as in their container and safe-handling requirements.

In day-to-day production, filling systems must operate precisely and reliably, even under demanding conditions – including changing batches, different fill volumes, or varying containers. FRICKE develops filling systems tailored to product characteristics, containers, fill volumes, production environments, safety requirements, and the desired level of automation.

 

Typical requirements in the construction chemicals industry

  • Precise filling of products ranging from liquid to pasty
  • Reliable handling of demanding construction chemical products
  • Flexible system concepts for different containers and fill volumes
  • Stable processes when products or batches change
  • Robust design for industrial production environments
  • Integration into existing production and packaging processes

 

FRICKE solutions for construction chemicals

The focus is on the precise and robust filling of construction chemical products ranging from liquid to pasty. During system planning, FRICKE takes into account product behavior, viscosity, flow behavior, the intended containers and fill volumes, the production environment, safety requirements, and the desired level of automation.

This results in customized system concepts – ranging from robust single-station solutions to automated filling lines – that can be integrated into existing production and packaging processes.

For applications involving solvent-based or other flammable construction chemical products, FRICKE filling systems can also be designed for use in potentially explosive atmospheres in accordance with ATEX Directive 2014/34/EU.

Our expertise

Filling technology for liquids – precise industrial filling systems from FRICKE.

Filling Technology

FRICKE filling systems support precise and efficient filling processes for liquid and pasty products – from the appropriate container to a coordinated system concept.

High-precision dosing technology for liquids and powders in industrial dosing systems from FRICKE

Dosing Technology

FRICKE dosing systems enable the precise dosing of liquids and powders – tailored to formulations, raw materials, and production processes.

Control Software for Dosing and Filling Systems for Safe and Efficient Process Management

Software

FRICKE develops the control software for its dosing and filling systems in-house. This enables processes to be reliably controlled, documented, and managed efficiently.

Experience from completed projects

FRICKE dosing and filling systems are used worldwide in various industries. Selected customer projects demonstrate how customized system designs can make production processes more precise, efficient, and reproducible.

Discover real-world examples and learn more about solutions implemented in various industries.

Do you have questions? I'm happy to help.
Jan Carlos Aschendorff
Jan Carlos Aschendorff
Sales Manager

Frequently asked questions

Would you like to know which filling solution is right for your construction chemical product and production process?

Here, we answer frequently asked questions about construction chemicals, viscous and pasty products, containers, product changeovers, and integration into existing production processes.

 

FRICKE filling systems can be designed for a wide range of construction chemical products with consistencies ranging from liquid to pasty, including bitumen, primers, dispersions, additives, resin systems, and other construction chemicals. The specific solution depends on the product characteristics, viscosity, flow behavior, the intended containers and fill quantities, the production environment, safety requirements, and the desired level of automation.

Yes. Depending on the application, FRICKE filling systems can be configured for products ranging from low-viscosity liquids to pasty products. The appropriate design depends, among other things, on the product properties, viscosity, flow characteristics, the intended containers and fill volumes, the production environment, and the desired filling process.

Depending on the system concept, different containers can be filled, including pails, canisters, hobbocks, drums, and IBCs. The appropriate solution depends on the product, container size, fill volume, the required production capacity, and the requirements of the filling process.

Yes. FRICKE filling systems can be designed for use in potentially explosive atmospheres, for example, when filling solvent-based or other flammable construction chemical products. Depending on the product, process environment, and zone classification, FRICKE takes into account the necessary explosion protection measures in accordance with EU Directive 2014/34/EU (ATEX). The specific design is based on the requirements of the respective application.

Yes. FRICKE filling systems can be configured for applications involving changing products, containers, or fill volumes. Product changeovers, system operation, cleaning requirements, and process workflows are taken into account during the planning stage.

Yes. FRICKE filling systems can be integrated into existing production and packaging processes. Depending on the application, upstream and downstream process steps as well as interfaces to control and documentation systems are also taken into account.

Technical information about system concepts, filling methods, containers, and automation options can be found on the Filling Technology page.